RS232EEG Functional and parametric tests:

Basic tests:
AT90S4433 test:
Communication protocol test:
Amplifier parameters:
If all works fine, these tests can be done in less than 1h. If something does not work, it will take a bit longer ;-)
 

Safety testing:

http://www.bapcoinfo.com/Articles/iec601safetytestingarticle.htm
Basic Areas of Safety Testing

There are ten basic areas of safety testing in the IEC601-1 standard. Greater detail on each area is covered in subsequent sections. They are as follows.

1. Earth leakage current. This is essentially the current flowing down through the ground conductor in the line cord back to earth.

2. Enclosure leakage current. This is essentially the current that flows from any enclosure part if you were to touch it.

3. Applied part leakage. Commonly known as patient lead leakage. This is any leakage that flows from an applied part, between applied parts, or into an applied part.

4. Dielectric withstand. Commonly known as hipot testing. A high voltage is applied between insulated parts to be sure insulation will withstand the high voltage for a specified time.

5. Ground bond continuity. Commonly known as the high current ground continuity test. A current of 25 amps or more is run through the ground system to be sure the connections will handle it.

6. Residual voltage. Sometimes called the plug discharge test. This is the voltage present between any plug conductor 1 second after the plug is disconnected from power.

7. Accessible parts voltage. This is the voltage present on any accessible part, including those covered by service or access doors.

8. Retained energy. The energy that is stored in an accessible part.

9. Current draw. Current consumed by the product.

10. Power consumption. Power that is consumed by the product.

 
I think "3. Applied part leakage" is of special interest. (It is about the current limit through the patient of 10uA for DC and 100uA for AC). The EEG-input stage must be designed in a way, that these limits will not be exceeded.
 
 
Another important point is "4. Dielectric withstand". (Insulation breakdown IEC601-1 Clause 20)

http://www.bapcoinfo.com/Articles/iec601safetytestingarticle.htm

Insulation breakdown
IEC601-1 Clause 20

This test is actually a series of tests designed to test the strength of insulation. Basically you apply a high voltage, as much as 5500 volts, to an insulation barrier to determine if it will "withstand" the voltage and not short across. This is commonly referred to as the "hipot" test. Clause 20.1 and 20.2 outline the various situations where this test is to be used as well as the insulation types that qualify. The measurement is basically made with a high voltage supply and two test points which are connected across the appropriate insulation barrier. The test voltage varies based on the reference voltage U which is essentially the voltage normally present the insulation barrier. ...

Because the voltage, that is normally present at the insulation barrier in case of the RS232EEG is the +-15V of the com-port, it could be, that the test-voltage will be less than 5500V.

However if the PC, that is connected to the RS232EEG, is viewed as a part of the device under test, it could be, that the 5500V test voltage will be applied to the power supply of the PC (... and I have some doubt that normal PC power supplys are designed to handle this isolation voltage)

 

3.interference compliance testing
 
 
Radio interference testing should be done in a HF-laboratory. I have heard that Philips in
Hamburg (Germany) offers to make these tests for several 1000 DM (depending on test-
complexity) . However I do not know, how reliable this information is.
 
 
> 2.would you post your idea for input safety inclding
> all info on the group , so we could see it , and maybe
> osmebody else could work on it if it's possible ?
 
[picture of the new input stage]
 
 
The new input stage should meet IEC601-1 "3. Applied part leakage" requirements. C1 and C2 (parallel R3) should block DC-current through the patient even if in worst case IC3 would have an internal connection from pin2 to +5V and pin 3 to AGND (or reverse).
It is important, that the patient will _never_ get between ch0 cable shield output and right_leg electrode output. This must be guaranteed by electrode connectors that cannot be mixed up. (e.g.  6-pole DIN-connector)